Solutions






Industrial Process Optimization

TreGo Optimere

Revolutionary AI-Driven Solutions Transforming Industrial Operations. Multivariable Model Predictive control / Adaptive algorithms are game changers for improving control performance and maximizing energy conservation by automatically bringing the operation closer to optimization.

Benefits:

  • Increase the Operational efficiency & Plant stability
  • Maximize the Throughput
  • Reduce Energy Consumption
  • Comply with emissions and Carbon footprint

Industries:

Power Plant, Paper & Pulp Plant, Iron & Steel, Alumina, Cement & Other Energy Intensive Plants

TreGo Optimere - APC Suite Advantage

TreGo Optimere Components

AI Algorithms

  • MPC Algorithm
  • Economic Cost based Algorithm

UI Interfaces

  • Configurable and Informative

Industrial PC Operating Systems

  • Windows
  • Linux

Communication

  • OPC UA/ DA
  • TCP/IP
  • UDP

TreGo Optimere Deliverables

Typical Objectives

  • Maximizing Efficiency
  • Operate to Maximum Constraints

Manipulated Variables

  • Throughput
  • Energy
  • Equipment Setpoints

Constraints

  • Motor Limitations
  • Mill Circuit over-loading

Controlled Variables

  • Production/ Energy Targets

TreGo Optimere Features

Simplicity

  • User Friendly
  • Easy Troubleshooting and maintenance
  • Flexible & Scalable

Customizable and adaptable to

  • Process dynamics
  • Process modifications
  • Operational strategies

Includes frontier technologies in

  • Mathematical Optimization
  • Process Control
  • Software Engineering
  • Machine Learning

Honeyshell Tech possesses extensive expertise and a wealth of experience in delivering automation solutions tailored to varying business requirements. Call Us for more details: +91 96867 47093.

TreGo Optimere

MPC - Model predictive control technology with Adaptive Mathematical models for,

  • In modern control systems, AI techniques are integrated with traditional MPC control strategies to achieve better results.
  • Uncertainty and nonlinearity of a process, and the non-convexity of the resulting optimization problem can make online implementation of MPC nontrivial.

Prognosis AI – MPC Control Overview

  • Controller consists of a matrix of process model pairs that explain Important Interactions in the process
  • Predict the values of the CVs by movement of all the MVs and DVs
  • Proactive Control to achieve CV setpoints, prevent them from being violated, hence reducing variability

TreGo Optimere – APC Benefits

Energy Optimization

  • Reduce Power/Fuel consumption

Consistent Product Quality

  • Predictive Control can ensure desired quality target is achieved

Uniform Operation

  • Stable operation result in Smooth Process irrespective of various shift operators thereby minimizing machine wear and tear

Minimize Emissions

  • With Consistent process control and Real Time
  • Optimization can strictly maintain the emission value under desired limits

TreGo Optimere Capabilities In

  • Cement Plants

    • Kiln/Cooler
    • Cement Mill
    • Raw Mill
    • Coal Mill
    Cement
  • Mineral Plants

    • Copper/ Nickel Plants
    • SAG/ AG Mills
    • Floatation Circuits
    Mineral
  • Others

    • Captive Power Plants
    • Power Grid Optimization
    • Spray Dryers
    • Bio Reactors
    • Paper plants
    • Food Processing units
    Others
  • Future Plants (In Progress)

    • Higher Capacity Power Plants
    • Power Grid Optimization
    • Sinter Plant
    • Sponge Iron Plant
    • Coke Oven Plant
    • Blast Furnace
    Future
STP Treatment Plant

Sewage Treatment Plant (STP) Solutions

GADAG District, Karnataka - Project Excellence

Honeyshell Technology specializes in complete STP supply, commissioning, and comprehensive repair services for sewage treatment infrastructure. Our expertise encompasses the full spectrum of treatment plant operations, from initial design and installation to ongoing maintenance and optimization.

Our Core Services:

  • Supply & Commissioning of STP Systems
  • Wetwell Design & Construction (16.5 MLD Capacity)
  • Mechanical Bar Screen Installation & Maintenance
  • Sluice Gate Repair & Optimization
  • Manual Bar Screen Custom Design & Installation
  • Pump Panel Repair (90HP, 50HP, 25HP)
  • Complete System Integration & Testing

Technical Specifications:

  • Treatment Capacity: 16.5 MLD (Million Liters per Day)
  • Motor Ratings: 90HP, 50HP, 25HP Pump Systems
  • Advanced Process Control Integration Available

STP Infrastructure Components & Services

Wetwell Systems

Design & Construction

  • 16.5 MLD Capacity Design
  • Proper Flow Distribution
  • Optimized Sump Design
  • Structural Durability

Key Features

  • Corrosion Resistant Material
  • Easy Maintenance Access
  • Hydraulic Efficiency

Bar Screen Systems

Mechanical Bar Screens

  • Automated Cleaning Systems
  • High Debris Handling Capacity
  • Reduced Odor Issues

Manual Bar Screens

  • Custom Design & Installation
  • Owner-Specific Requirements
  • Cost-Effective Solutions
  • Easy Operation

Sluice Gates & Pump Systems

Sluice Gate Services

  • Professional Repair & Maintenance
  • Seal & Hinge Restoration
  • Smooth Operation Ensured

Pump Panel Systems

  • 90HP Pump Panel Repair
  • 50HP System Maintenance
  • 25HP Motor Optimization

STP Excellence in GADAG District - Proven Track Record

Our team has successfully delivered comprehensive STP solutions in GADAG district, Karnataka, ensuring efficient wastewater treatment and environmental compliance. With expertise in both new installations and system rehabilitation, we provide end-to-end support for all sewage treatment requirements. Contact us at +91 96867 47093 for your STP project needs.

STP Project Advantages & Benefits

Environmental Compliance

  • Meets Environmental Protection Guidelines
  • Discharge Standards Compliance
  • Water Quality Optimization

Operational Efficiency

  • Smooth Treatment Plant Operation
  • Reduced Maintenance Downtime
  • Extended Equipment Lifespan

Cost-Effective Solutions

  • Optimized System Design
  • Reduced Energy Consumption
  • Preventive Maintenance Programs